Thu Jan 18, 2007 9:34 am
"...boil up 2.5-liters of 1.040 hopped wort, cap it in a couple erlenmeyer flasks and set aside to cool to 68F..."
There is no need to use that much malt in the starter.... you want reproduction, not fermentation. Starter solution only needs to be around 5 deg. plato if you are using a daily stepping method.
Do you have a pressure cooker (or access to one?). If so there is a real easy way to prepare a large amount of sterile starter solution that stores indefinitely:
Get some XL-DME, some yeast nutrient, a small amount of high alpha hops, some pint sized canning jars, canning bands and lids. Put enough XL-DME into the jar (no need to mix it) to yield 5 deg. plato per pint. Put 1/8 tsp. nutrient and 3 hop pellets in the jar and fill with warm water. Put the lid and band on and shake the jar a couple of times. Repeat until all the jars are filled. Place the jars in the pressure cooker and once the rocker is rocking (or whatever relief device is present) or if you have a pressure cooker with a pressure gauge (preferred) and it indicates 1 bar of pressure (~15 PSI), cook the jars for 20 minutes. Take the cooker off the burner and let cool until the pressure cooker lid can be removed. Remove the jars carefully, tighten the bands and allow to cool to room temperature. Repeat for the remaining jars.
This method yields as much sterile starter solution as you would like to make and can be stored at room temperature and will remain sterile indefinitely.
When you need to make starters, wash your hands really well, rinse them off with alcohol, take the band off a jar and wipe the lid and sides down with alcohol. Open the lid and pour into a STERILE erlenmyer flask. You can sterilize a rubber bung, glass airlock, stainless steel aeration stone, .45 micron air filter, air tubing, stir bar (if you are using a stir plate), small piece of foil and and erlenmyer flask in the pressure cooker the same way as the jars. After cooking, remove the flask and foil and allow to cool with the sterilized foil sealed over the top of the flask. If you let all of the other equipment cool while still in the cooker with the lid on, they will remain sterile long enough to use within the day.
The idea is to use as few flasks as possible while volumizing the culture. The first should be double the size of the pitched culture. (100 ml of yeast + 100 ml of starter solution = 200 ml, so use a 400 ml flask). Put the starter solution in and if using air, NOT O2, put the yeast in, snake the stone's stem through the bung, bung the flask, hook up the tubing and air filter, attach to the pump and turn it on. Don;t worry that the bung hole is not sealed, air will be going outward so there is no potential for contamination. If using O2, put the starter solution in the flask and aerate for 30 seconds. Remove the stone, add the yeast, bung the flask and put the airlock on. The airlock should be filled with either isopropyl alcohol or vodka.
On day 2, pour the first flask into a sterile one that is 2 times the volume of the first... ie... in this example, 800 ml (they don't make these, so 1,000 ml will have to be used. Then add 200 ml of starter solution and follow the same closure instructions as applies for your situation above.
On day 3 you just need to add 400 ml to the day 2 flask's contents as the total liquid volume will be 800 ml.
On day 4 transfer the day 3 flask to a 3,000 ml sterile flask's contents (these use larger bungs so you will have to get one and sterilize it) and add 800 ml of starter solution. Your total liquid volume will now be 1,600 ml.
Continue to volumize over subsequent days until you reach your targeted 2,500 ml volume. In a perfect world (or at least a well equipped one) you don't actually produce starters by liquid volume, you do them by cell count. If you do continuous aeration and use a stir plate it is possible to produce the same cell count in a significantly lower volume of liquid. If you have a hemocytometer and a microscope to allow you to count the cells, great, otherwise proceed as above.
This example requires 1- 400ml erlenmyer, 1- 1,000ml erlenmyer and 1- 3,000ml erlenmyer.
If you have to wait to pitch this starter (it is best to pitch it the day after the last starter solution addition), simply bung it with and airlock filled with alcohol or vodka and place it in the fridge. They will go dormant, so when you do need to use it allow it to warm up to room temperature and then pitch it into your wort. Whatever you do, don't allow them to ferment out the last starter solution addition, instead chill it ASAP to 32 deg. F. This will markedly slow down their metabolism and preserve the viability and vitality of the starter you have produced. If you allow them to ferment and flocculate they will begin glycol synthesis in preparation for long term dormancy. This will increase your lag time if allowed to take place.
Hope this was clear enough and helpful!
Cheers!
Eric Watson
Owner, Stonewall Brewery & Restaurant - Bridgeport, WV
Consulting Distiller, Green Bay Distilling - Green Bay, WI
Owner, BrewConsult - Bridgeport, WV
"Make Your Next Beer (or Spirit) A Local One!"