70qt extreme mash tun problems
Posted: Tue Aug 07, 2012 3:50 pm
by brewrench
I'm sure this has been posted multiple time but I'm sorry I couldn't find what I was looking for.

My problem is with my mash efficientcy. On the last batch I only got 61% which blows. It consisted of 11.2lbs of 2 row and 11.2lbs of wheat. I was hoping for atleast a 1.056 and only got 1.047. My mash tun has a 5 row copper manifold with slits every 1/2 in. facing the the bottom. I fly sparge with my hose from my hlt to the top of my mash tun into a tupperware container so not to disturb the grain bed. any help would be greatly appreciated.
Re: 70qt extreme mash tun problems
Posted: Tue Aug 07, 2012 4:04 pm
by TheDarkSide
This post may help:
viewtopic.php?f=&t=25081How long did you mash and what was your water to grain ratio? Next time you may want to crush the wheat malt a little smaller and use rice hulls.
Re: 70qt extreme mash tun problems
Posted: Tue Aug 07, 2012 4:28 pm
by Ozwald
Tell us more about your mash. Temps, times & grist ratio would be a good place to start.
Re: 70qt extreme mash tun problems
Posted: Tue Aug 07, 2012 6:04 pm
by spiderwrangler
brewrench wrote: I fly sparge.
Well, there's your problem.
Re: 70qt extreme mash tun problems
Posted: Tue Aug 07, 2012 6:30 pm
by snowcapt
spiderwrangler wrote:brewrench wrote: I fly sparge.
Well, there's your problem.
+1

Re: 70qt extreme mash tun problems
Posted: Tue Aug 07, 2012 6:40 pm
by tlael
There are too many un-addressed variables here to guess.
Could be the wheat - How long did you mash for?
Could be sparge speed - I've found I need to slow down while fly sparging (to a painfully slow rate)
Mash temp?
Grist ratio?
Mash pH?
Sparge temp?
Re: 70qt extreme mash tun problems
Posted: Wed Aug 08, 2012 6:03 am
by cornhole
brewrench wrote:5 row copper manifold with slits every 1/2 in.
Equipment-wise I put a nylon mesh bag over the manifold, don't know if that would help your situation. I batch sparge.
Re: 70qt extreme mash tun problems
Posted: Wed Aug 08, 2012 7:22 am
by brewinhard
Yes, you might need to slow down your sparge to make sure you collect enough of your sugars. I use a refractometer for this purpose to make sure I don't oversparge to the point of astringency. What was your expected efficiency?